Heidelberg, February 19th, 2024

In today’s increasingly competitive market, companies in various industries—ranging from food and beverage to medical devices, mechanical engineering, and even aerospace and defense—are seeking ways to streamline operations, improve product quality, and reduce time to market. Each sector, however, has unique requirements and operational challenges, requiring tailored solutions. Product Lifecycle Management (PLM) software has emerged as a powerful tool to address these needs, enabling industries to manage complex product data, automate processes, and ensure compliance with regulations. By integrating PLM with specialized system connectors, organizations can achieve seamless collaboration across teams and functions while meeting industry-specific requirements.

For companies across sectors, from automotive, railway and aerospace, the ability to manage product data and facilitate seamless cross-functional collaboration from engineering via procurement to production, after-sales services and recycling - is crucial. While Product Lifecycle Management (PLM) systems offers the foundation for this, but to meet unique industry needs effectively, provide the foundational framework for this, specialized connectors play a key role in bridging the gap between development and the broader "corporate ecosystem." These connectors link PLM systems with essential tools and applications—such as CAD (mechanical, electronic, electrical), version control, and issue tracking. Designed as configurable standard solutions, they address approximately 80% of common customer requirements, with the remaining 20% tailored through customizations. This approach ensures data consistency, supports compliance, and accelerates time-to-market, making organizations more agile and efficient.

1. Food & Beverage

Industry Challenges

In the food and beverage industry, product data management goes beyond traditional BOMs. These companies need tight control over recipe formulation, ingredient lists, and artwork to ensure that products comply with regulations in different markets. Requirements management helps track specific ingredients and packaging needs across markets, while issue tracking connects directly to quality assurance, helping identify and address discrepancies before they reach consumers. With ever-evolving labeling requirements and region-specific compliance needs, this industry demands an agile and adaptable approach to PLM. 

Solutions

An adaptable PLM system tailored for the food and beverage industry can help streamline recipe formulation, manage artwork and labeling processes, and maintain compliance records for multiple markets. A PLM solution integrated with ERP, Requirements Management and Issue Tracking can provide real-time traceability, centralize recipe versions, and automate the approval process for artwork and labeling, ensuring that products meet quality and regulatory standards across different regions.

2. Medical Devices

Industry Challenges

Medical devices require precise, well-documented engineering to ensure patient safety and regulatory compliance. That is why medical device manufacturers must adhere to rigorous standards (like FDA, ISO 13485, and EU MDR), making traceability and quality control paramount.  

Solutions

For medical devices, a PLM solution integrated with CAD applications (both ECAD and MCAD) can enable a unified environment for product design and development, minimizing errors due to version discrepancies. PLM systems that can seamlessly handle complex BOMs, as well as connectors to both ECAD and MCAD for multi-disciplinary designs and facilitate meticulous change management are of great benefit to these companies. Advanced change management modules ensure that every alteration is documented and traceable, critical for regulatory compliance. Additionally, connectors to regulatory documentation systems can automate the generation and management of necessary reports, helping companies stay compliant with standards across global markets.

3. Mechanical Engineering

Industry Challenges

Mechanical engineering industries, such as automotive and heavy machinery, rely on design flexibility and customization. Mechanical engineering projects often require design-to-order capabilities, making it essential to have a BOM generator that can adapt to customized orders and collaborative environments for engineers. Especially in this industry, speed to market is critical. 

Solutions

In mechanical engineering, a PLM system equipped with a BOM generator tailored for design-to-order processes can streamline customization and reduce lead times. However, the pure mechanics of a product alone do not drive functionality—it requires integration with disciplines like electrical engineering, electronics, and fluid mechanics. To address this complexity, the industry increasingly adopts systems engineering approaches, enabling a holistic understanding of functional interdependencies.

4. High-Tech

Industry Challenges

The high-tech industry operates in an environment of rapid innovation, characterized by short product life cycles and accelerated development timelines. This creates intense pressure to achieve ROI within limited timeframes. To succeed, companies must ensure stringent quality management to meet regulatory standards and customer expectations while dramatically shortening their time-to-market. By providing tools that streamline development processes and enable quick iteration cycles, high-tech businesses are empowered to maintain product quality and stay competitive in this fast-paced landscape. 

Solution

High-tech companies benefit from a PLM system with integrated QMS features that monitor product quality from design through production. The system can manage quality controls, testing procedures, and compliance documentation, ensuring that each product iteration meets rigorous standards. With connectors to design and development tools, the PLM solution can streamline product data flows, facilitating fast yet controlled product iterations, reducing time to market without compromising quality.

5. Textiles

Industry Challenges

Textile companies operate on tight deadlines, often coordinating with global teams on designs that need to be consistent across regions. That is why textile industry requires intense collaboration across global teams, with designers, suppliers, and manufacturers working under tight deadlines to launch seasonal collections on time. Effective collaboration and data synchronization are critical to success. 

Solutions

A PLM system that supports worldwide collaboration can enable real-time data sharing and communication between stakeholders in different regions. A centralized platform with connectors to supply chain management and ERP applications facilitates faster product development, from concept to production, enabling companies to meet market demands efficiently. This solution also enables flexible design changes to accommodate market trends and evolving customer preferences without delaying production. 

6. Aerospace & Defense

Industry Challenges

Industry Challenges: Aerospace and defense companies manage highly complex projects involving numerous stakeholders, strict regulatory requirements, and advanced data security needs. Similar to the automotive sector, the aerospace industry relies on the collaboration of many suppliers to ensure that all components come together seamlessly to produce a functional aircraft. This necessitates agile, networked workflows, which are significantly enhanced by PLM systems. These systems enable better coordination across disciplines and suppliers, ensuring efficient communication, streamlined processes, and compliance with stringent standards, ultimately supporting the delivery of sophisticated, high-quality aerospace projects. 

Solutions

In aerospace and defense, a PLM solution with enhanced security features can protect sensitive data and ensure compliance with industry standards such as ITAR. PLM connectors integrated with CAD, CAM, and ERP systems provide a seamless flow of information, supporting complex data management and facilitating regulatory reporting. Change management tools within the PLM allow for traceability and version control, which are crucial for ensuring project compliance and consistency across various design iterations.


Conclusion

For organizations across industries, choosing the right PLM connectors - whether MCAD for mechanical designs, Electrical CAD for electrical and electronic design or requirements management for tracking compliance - is essential to operational success. These connectors allow companies to maintain consistent, traceable product data, meet stringent regulatory standards, and accelerate time to market. With a tailored PLM setup and relevant connectors, companies can optimize their product lifecycle processes, enabling collaboration, ensuring compliance, and fostering innovation across sectors. 

By choosing a customized PLM solution with versatile integration capabilities, companies across sectors can transform their product lifecycle management, enabling innovation and growth in today’s complex, fast-paced world.